Trashure Your Assets | Reliability Engineering

RCFA Hub®

AI-Assisted Root Cause Failure Analysis

A structured, AI-guided failure investigation platform built on published engineering research. From problem definition to evidence-based solution - traceable, defensible, and built for industrial operations.

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40+
Investigation tools and methodologies
5
Structured investigation steps
AI
Real-time coaching engine
100%
Investigation traceable to evidence

The challenge we solve

Most failure investigations never find the real root cause

Without a structured methodology, investigations stop at symptoms - worn parts get replaced, failures recur, and the true cause remains hidden. The result is repeat failures, repeat costs, and eroding equipment availability.

RCA methodology selection is guesswork

There are 15 recognised RCA methodologies - from 5-Why to FMEA to fault tree analysis. Choosing the wrong one for the failure type produces incomplete results. Most teams default to whichever method they know, not the one the failure needs.

Investigations are undocumented and not repeatable

Critical failure knowledge lives in one engineer's head or a scattered email chain. It cannot be audited, transferred, or used to build organisational capability - and it disappears when that engineer leaves.

A fundamentally different way to investigate failure.

Most RCFA tools give you a blank template and a list of methodologies. RCFA Hub® guides you to the right tool through a structured selection framework grounded in published engineering research - matched to the characteristics of your specific failure, not on what your team happens to know.

Traditional RCFA

✗ Engineer picks methodology from habit or familiarity
✗ Investigation stops at the nearest symptom
✗ Evidence collection is ad hoc and undocumented
✗ Report written from memory after the fact
✗ No institutional learning - knowledge walks out the door

Generic AI Tools

✗ No engineering domain knowledge
✗ Cannot distinguish between failure types
✗ Produces plausible-sounding guesses, not defensible conclusions
✗ No structured methodology selection logic
✗ Output requires complete re-work by an engineer

RCFA Hub®

✅ Research-based framework matches the right tool to the specific failure - not the most convenient one
✅ 40+ investigation tools deployed at the right stage
✅ Structured evidence capture guided by AI coaching
✅ Root cause traced to evidence - physical, human, and latent
✅ Full investigation documented and auditable in real time
Investigation Intelligence

40+ tools. Deployed intelligently. Not conveniently.

A typical RCFA investigation uses one or two methodologies - whichever the lead engineer is most comfortable with. This is the single biggest reason investigations fail to find the real root cause. The tool chosen out of convenience is rarely the tool best suited to the failure.

RCFA Hub® deploys over 40 investigation tools across the five stages of a structured investigation - problem definition tools, causal analysis frameworks, evidence evaluation techniques, human factors instruments, and solution validation methods. Each tool is deployed at the stage where it produces the most value, based on the characteristics of the specific failure - not on what the team happens to know.

The result is investigations that are faster, deeper, and more defensible than anything a single engineer or a generic AI tool can produce. Complex failures that previously took weeks to investigate are resolved in days. Recurring failures that never found their true cause get closed permanently.

RCFA Hub Step 5 Root Cause Identification

Live investigation · Step 5 of 6 · Generic Failure Tree · Root Cause Identification - Premature Crusher Liner Failures

40+
Investigation tools across 5 stages
3x
Faster than traditional RCFA
100%
Traceable to physical evidence

Built for these teams

Reliability Engineer

Your primary user. Run structured investigations using the correct methodology - with AI coaching guiding every step and full documentation generated automatically.

Maintenance Manager

Track all active investigations, overdue cases, and corrective action close-out across your operation from one dashboard.

Plant / Operations Manager

Evidence-based failure reports you can present to leadership - with root causes, corrective actions, and recurrence prevention plans.

HSE / Incident Investigator

Human factors, organisational causes, and latent failures - RCFA Hub® covers the full causal chain including HFACS and TRIPOD Beta methodologies.

The business case

The return on structured
failure investigation.

Without RCFA Hub®With RCFA Hub®
Investigation time4–6 weeks1–2 weeks
Methodology selectionGuessworkResearch-based framework
DocumentationInformal / incompleteStructured / auditable
Root cause depthSymptom levelFull causal chain
Institutional learningLost when engineer leavesCaptured and searchable
Repeat failure rateHighSignificantly reduced
70%

of repeat failures share the same root cause - never properly investigated

R2.3M

average cost of a single unplanned equipment failure in process industries

3x

faster investigations with structured methodology guidance

100%

of investigations traceable to physical evidence

40+ methodologies. One structured selector.

5-Why Analysis
Chronic failures
Fishbone (Ishikawa)
Causal mapping
FMEA
Failure mode analysis
Fault Tree Analysis
Catastrophic events
Event & Causal Factor
Complex sequences
MORT
Safety system failures
Change Analysis
Change-triggered
HFACS
Human factors
TRIPOD Beta
Organisational
Bowtie Analysis
Risk barriers
SCAT
Safety causation
RCM Analysis
Maintenance strategy
HAZOP-based RCA
Process failures
Sequence of Events
Timeline analysis
Cause & Effect
Structured causation

RCFA Hub® deploys 40+ investigation tools across these and additional methodologies - matched to your specific failure type using a published research-based selection framework.

Start a structured investigation today.

Request a 45-minute live walkthrough with one of our reliability engineers. We will run a real failure investigation using a case from your sector - so you see exactly how RCFA Hub® handles your failure types.

Request access

Or email us: info@trashure.co.za

Also in the Trashure Your Assets suite

Integra®

When RCFA Hub® identifies a root cause linked to inspection gaps or risk assessment failure, Integra® closes the loop - with full RBI and integrity management capability.

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